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Mini Split Line Set PE Insulated Copper Pipe

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Product Description1

PE Insulated Copper Pipe for Mini Split HVAC Systems

XLBAODI PE insulated copper pipe is designed for mini split air conditioners, heat pumps, and HVAC refrigerant systems. Combining high-purity copper tubing with durable three-layer PE insulation, the line set provides reliable refrigerant transfer, thermal insulation, moisture protection, and installation flexibility.

Available in multiple copper tube sizes, insulation thicknesses, and lengths, our mini split copper line sets can also be customized for HVAC distributors, brands, contractors, and equipment manufacturers.

Key Features

  • 99.9% high-purity copper tube

  • ASTM B280 / EN12735 / AS1571 / JIS H3300 standards

  • Three-layer LDPE + IXPE + PE insulation

  • 8mm / 9mm / 10mm / 12mm / 19mm insulation options

  • Temperature range from -40°C to 110°C

  • Single and twin insulated copper pipe options

  • Custom sizes and lengths available

  • OEM logo printing and packaging available

Get Exclusive Quotation

Need a specific copper tube size or insulation thickness? Contact XLBAODI for a customized mini split line set solution.

Mini Split Line Set Specifications

Item

Specification

Product Type

PE Insulated Copper Pipe / Mini Split Line Set

Copper Material

C1220T

Copper Purity

99.9%

Copper Standards

ASTM B280 / EN12735 / AS1571 / JIS H3300

Insulation Structure

LDPE + IXPE + PE

Insulation Thickness

8mm / 9mm / 10mm / 12mm / 19mm / Customized

Temperature Range

-40°C to 110°C

Fire Performance Standards

EN13501-1 / ASTM E84 / M1, depending on selected insulation grade

Available Length

3m–30m / Customized

Product Configuration

Single Pipe / Twin Pipe

Customization

Size, Length, Insulation, Logo, Packaging

Available Copper Tube Sizes

Different HVAC systems require different refrigerant line dimensions. XLBAODI provides multiple copper tube sizes for mini split and HVAC applications.

Common available sizes include:

  • 1/4"

  • 3/8"

  • 1/2"

  • 5/8"

  • 3/4"

  • 7/8"

Twin mini split copper line sets can be supplied in different size combinations according to HVAC system requirements.

Recommended addition: Add an actual size chart here showing Copper OD × Wall Thickness × Insulation Thickness × Available Length.

Three-Layer PE Insulation Structure

XLBAODI mini split line sets use a three-layer LDPE + IXPE + PE insulation structure designed to protect the copper refrigerant pipe and reduce thermal loss.

Inner LDPE Layer

The inner layer provides a smooth protective surface around the copper tube and helps improve moisture and friction resistance.

Middle IXPE Layer

The cross-linked polyethylene foam layer provides thermal resistance and helps reduce heat transfer between the refrigerant pipe and the surrounding environment.

Outer PE Layer

The outer protective layer improves resistance to UV exposure, abrasion, moisture, and mechanical wear during installation and long-term use.

This multi-layer construction makes PE insulated copper pipe suitable for indoor and outdoor HVAC installations where thermal performance and durability are important.

Copper Tube Material and HVAC Standards

The performance of a mini split line set depends heavily on the quality and dimensional consistency of the copper tubing.

XLBAODI uses 99.9% high-purity C1220T copper tubing manufactured according to internationally recognized HVAC copper tube standards, including:

  • ASTM B280

  • EN12735

  • AS1571

  • JIS H3300 C1220T

Consistent copper tube diameter and wall thickness help provide reliable refrigerant flow, installation flexibility, and pressure performance for HVAC and refrigeration applications.

Designed for Mini Split and HVAC Refrigerant Systems

PE insulated copper line sets provide the connection between indoor and outdoor HVAC equipment, carrying refrigerant through the cooling and heating cycle.

Typical applications include:

  • Ductless mini split air conditioners

  • Split air conditioning systems

  • Heat pump systems

  • HVAC refrigerant piping

  • Residential air conditioning systems

  • Light commercial HVAC systems

  • Pre-insulated copper tubing assemblies

Different refrigerants and HVAC equipment may require different copper tube dimensions, wall thicknesses, and system pressure ratings. The appropriate line set should therefore be selected according to the HVAC equipment manufacturer's specifications.

How to Choose the Right Mini Split Line Set

Choosing the correct insulated copper line set is important for HVAC efficiency, installation reliability, and long-term system performance.

1. Check the Copper Tube Size

The liquid and suction line sizes should match the requirements of the air conditioner or heat pump.

Common copper tube diameters include 1/4", 3/8", 1/2", 5/8", 3/4", and 7/8".

Always refer to the HVAC equipment manufacturer's specifications when selecting the correct combination.

2. Select the Appropriate Insulation Thickness

Insulation thickness affects heat transfer and condensation control.

XLBAODI offers:

  • 8mm

  • 9mm

  • 10mm

  • 12mm

  • 19mm

  • Customized thicknesses

The appropriate thickness depends on the installation environment, climate conditions, piping location, and applicable project requirements.

3. Confirm Copper Tube Standards

Copper refrigerant tubing should meet the standards required for the target HVAC market or project.

XLBAODI can provide copper tubing manufactured according to ASTM B280, EN12735, AS1571, and JIS H3300 specifications.

4. Determine the Required Line Set Length

Available lengths can be customized according to installation and distribution requirements.

XLBAODI supports lengths from 3m to 30m, as well as customized specifications for OEM orders.

5. Confirm Refrigerant and Equipment Requirements

Before ordering, confirm the required pipe size, wall thickness, operating pressure, refrigerant type, and equipment specifications.

This helps ensure that the selected copper line set is suitable for the intended HVAC system.

OEM & Custom PE Insulated Copper Pipe

Different HVAC markets and equipment manufacturers require different line set configurations. XLBAODI provides flexible customization services for distributors, HVAC brands, and equipment manufacturers.

Available customization options include:

  • Copper tube diameter

  • Copper tube wall thickness

  • Insulation thickness

  • Pipe length

  • Single or twin pipe configuration

  • Insulation color

  • Logo printing

  • Product labeling

  • OEM packaging

  • Optional accessories

Whether you need standard mini split copper line sets or customized pre-insulated copper tubing, specifications can be adjusted according to your project and market requirements.

Contact XLBAODI with your required copper size, insulation thickness, length, and quantity to request a customized solution.

Manufacturing and Quality Control

XLBAODI controls key production stages to maintain consistent insulated copper pipe quality.

Service

Our goal is to work closely with partners to help customers achieve greater success in multiple fields.

Copper Tube Inspection

Incoming copper tubing is checked for dimensional accuracy, wall thickness, surface condition, and other required specifications.

PE Insulation Production

The copper tube is covered with the specified PE insulation structure to provide thermal and mechanical protection.

Cutting and Customization

Finished insulated copper tubing is cut according to standard or customer-specified lengths.

Product Inspection


Key product characteristics such as dimensions, insulation thickness, appearance, and product configuration are checked before final packaging.

Final Packaging


Products can be prepared according to standard or OEM packaging requirements for distributors, HVAC brands, and other customers.

Why Choose XLBAODI for Mini Split Line Sets?

With more than 20 years of experience in insulated copper pipe manufacturing, XLBAODI provides HVAC customers with a combination of product consistency and flexible customization.

Our capabilities include:

  • Multiple international copper tube standards

  • Various copper tube sizes

  • Multiple PE insulation thicknesses

  • Single and twin pipe configurations

  • Flexible line set lengths

  • OEM logo and packaging services

  • Customized specifications

  • Quality control throughout production

For distributors and HVAC equipment suppliers, these capabilities make it easier to source line sets according to different equipment, market, and project requirements.

Mini Split Line Set FAQs

What is a mini split line set?

A mini split line set consists of copper refrigerant tubing used to connect the indoor and outdoor units of a mini split air conditioning or heat pump system. The copper tubing is typically insulated to reduce heat transfer and condensation.

What sizes are available for mini split copper line sets?

What is PE insulated copper pipe?

What insulation thicknesses are available?

How do I choose the correct line set size?

Can mini split line set lengths be customized?

Can I customize the insulation and packaging?

What copper standards are available?

Request a Custom Mini Split Line Set

Looking for PE insulated copper pipe for mini split, heat pump, or HVAC applications?

Send XLBAODI your required:

  • Copper tube size

  • Wall thickness

  • Insulation thickness

  • Line set length

  • Quantity

  • Packaging requirements

Our team can recommend or manufacture a PE insulated copper line set according to your product and project specifications.

Contact XLBAODI for specifications, samples, and quotation information.

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